Compounding Supervisor

Details of the offer

Job Requirement
Minimum diploma in manufacturing, material, polymer, engineering or any related field preferred.Supervisory experience; min 5 years in the manufacturing or latex industry would be an added value.Good communication skills and leadership quality.Job Description
Daily planning of manpower and works load distribution for compounding department.Time keeping and attendant monitoring and controlTime keeping compounding operator.Discipline control for attendant, m/c, attitude & etc. To supervise and prepare daily supply latex for 55 supply tanks (2,000ltr each) for all running Chains, Green-brooks & Batch machines. This involves measuring all supply tanks daily, calculating latex needed to prepare, calculate pigments, prepare fine filter/ mixing into latex. Later to collect sample for Laboratory testing (TSC, pH, vis colors matching). Fine turn again if not within specification.To supervise and prepare daily supply for coagulant and chemicals for 10 supply tanks (2,000ltr each) for all running Chains, Green-brooks & Batch machines. To ensure all chemicals required in production are prepared. This included acid, faxan water, concentrated coagulant, thick powder coagulant, silicone water, soap powdering, black 2nd dipping latex and etc.To be in-charge of chemicals & pigments store. Arrange and transfer to store. Report to purchasing on any defects, damaged, leakage and shortages detected.To received and check all incoming latex, chemicals and materials used for process propose. To unload and arrange it into raw materials store for local and imported items using forklift.Check & report into NAV system all delivery order matching the amount with purchasing orders.In charge of raw material store inventory. To check, record and monitor all raw material inventory issued in and out.Conduct stock take monthly.Summit stock take for accounting purpose.Raw materials stock control and to issues material request (red card) for any items having low inventory (depending on lead times). To maintain a good housekeeping for raw material store.In charge of receiving latex, to ensure safe transfers of latex load from lorry tanker /suppliers to storage tanks, checking on correct weight bridge, tanker seal not open, pumping system in good working condition. Maintenance of pumps in ready condition.To collect daily supply tanks sample for laboratory testing and to assist Laboratory in color matching test to ensure a more consistent balloons color. To adjust and fine tune any color that does not match specification. To ensure enough supply daily for (24hrs usage ) latex, coagulant, chemicals, and others raw materials, so as to maintain a smooth flow of balloons production process. Also, to record down daily usage of latex , coagulants.To plan weekly TSC% for each supply tanks based on types of balloons dipping at Chains, Green Brooks, and Batch machines.Monitor latex at supply tanks daily. E.g.: Adjust latex TSC % according to balloons weight, adjust pH value by adding ammonia and etc.Ensure all recycled pigmented latex is 100% refilter and check for fleck before blending back. Control and monitor blending dosage according to storage months of old pigmented latex.Store and organize previously used pigmented latex retrieved from production machinery, while maintaining an inventory of the stock.Segregate and dispose of any pigmented latex that has been stored for more than 6 months, and separate STL latex for immediate disposal.To coagulate waste latex water / expired pigmented latex / STL latex for disposal, also to control, weight all wet scrap & rubber sheets weekly.Ensure all supply tanks, empty recycled pigmented drums and containers are washed and clean weekly. Ensure that Operators and Assistant Compounders receive Confined Space training to facilitate safe operational practices.To assist manager in research and development works, like, new colors recipe, new latex testing, new chemicals testing and etc.Maintain a good housekeeping for compounding department.Help out on extra works request by Manager.Prepared materials requested orders for dipping, printing, packing, QC, and maintenance department. E.g. chemicals, thinner, solvents, cotton rags, hand washing detergents , PPE & etc.Maintain an inventory of all Personal Protective Equipment (PPE) designated for factory use, and request replenishment when supplies are running low.Ensure that the safety, health, and welfare of all Assistant Compounders and operators are consistently monitored and maintained.Ensure that staffs are adequately trained, qualified and competent in their relevant   environment task as to perform to satisfactory level.Determine and implement actions to enhance environmental sustainability and quality within the department.Contribute to the attainment of objectives and targets outlined in ISO 14001:2015 and ISO 9001:2015 requirement.Assist Manager in establishing environmental aspect impact and risk assessmentEnsure Schedule Waste generated by department is handled properly. Support the department head in implementing the EMS and QMS programs.


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